Monday, 11/08/2025 | 13:20 GMT+7
Phong Chau Paper Trade and Production JS Company
19/02/2012
Phong Chau Paper Trade and Production JSC., is headquartered in Zone 9, Phong Chau town, Phu Ninh district, Phu Tho province. The company was established in 2003 with capacity of 10,000 tons/year and 250 employees, specialized in manufacturing waved Kraft paper.
In 2008, the company received the support from the Ministry of Industry and Trade via the Cleaner Production in Industry Component (CPI) to conduct Cleaner Production Assessment and Application.
During the first phase (from May to September 2008), the company established a CP team led by Mr. Nguyen Van Chang –Director of the company and other 11 members to assess the whole production line.
After the Cleaner production assessment (CPA) and identification of waste line, the Team has conducted mass and energy balances for the whole production line. All collected data have been used to analyze and identify Cleaner Production options for each production step.
Particular benefits derived from Cleaner Production are as follows:
| Technical benefit | Economic benefit | Environmental benefit |
| Annually reduction of 65,000 kwh of electricity consumption | 65 million dong/year | Annually reduction of 3267 tons of CO2 and 3.4 tons of SO2 Creation fresh air in the workshop production Reduction heat work environment and occupational diseases and improving worker health |
| Annual reduction of 214 tons of coal consumption | 300 million dong/year | |
| Annual reduction of 100 tons of material consumption | 142 million dong/year | |
| Annually reduction of 3% of material loss (190 tons/year) | 475 million dong/year | |
| Switching from coal fired boiler to biomass fired boiler | Bring a financial benefit of 1.38 billion dong/year | |
| Annual recovery of 750 tons pulp in wastewater | Annual saving of 1.38 billion dong | Annually reduction of 1000 tons of waste pulp |
| Annual reduction of 210,000m3 of water by circulation of waste water from paper making process | Annually reduction of 210,000m3 of water |
Các giải pháp SXSH điển hình của công ty như sau:
| No. | CP Option | Investment | Performance | CP technique |
| 1 | Strengthen quality check of waste paper to avoid dirty materials before storing. | 57,000,000 dong/year | 100,000,000 dong/year | GH |
| 2 | Provide training and increase awareness for workers | GH | ||
| 3 | Regular cleaning workshops, recover wasted and spilled materials | GH | ||
| 4 | Increase the floor of material keeping site to avoid water interception | GH | ||
| 5 | Use natural lighting | GH | ||
| 6 | Provide training on boiler operation to workers | GH | ||
| 7 | Focus on insulation for steam pipe, repair all leakage | GH | ||
| 8 | Replace old belts | GH | ||
| 9 | Set up the norms for electricity consumption | GH | ||
| 10 | Use balancing capacitor | EM | ||
| 11 | Use incline screen and settling tank to recover pulp at paper making machine | 160000000 dong/year | 142000000 dong/year | OR |
| 12 | Build system for chemicals and pulp recovering and waste water recycling | 2244000000 dong/year | 1490000000 dong/year | EM &OR |
| 13 | Introduce roof for material keeping site | 955000000 dong/year | 450000000 dong/year | GH |
| 14 | Switching from coal fired boiler to biomass fired boiler | 3261000000 dong/year | 1830000000 dong/year | PC |
Remarks: GH: Good Housekeeping; EC: Equipment Change; PC: Process Control; OR: Onsite Recovery
Perceiving the benefits from CP application, the company insisted to maintain the CP team activities and integrate CP in the general management system at place. In order to facilitate CP application, a simple environmental management system has been developed. The Company has also set up environmental policy, whereby it is requested that the environmental protection law and other regulations should be followed strictly, ensuring the sustainable development of the company and reducing waste emission sources. The Company has integrated process management system with the environmental management system, therefore, energy and material consumption is monitored at the same time with the monitoring of pollutant parameters in the waste streams. A sample system and legal procedures are built and applied for environment data collection, checking, classification and data analysis.
An environmental monitoring plan has been initiated. The aim of the plan is to monitor significant improvements from applying CP or to adjust if there is any reduction in environmental benefits. Environment monitoring system includes monitoring air quality and wastewater.
CP not only brings about benefits from energy saving, emission minimization, reduced water consumption, but also helps the Company increase production, improve product quality, and prove prestige. The implemented CP options at the Company are a typical case study for enterprises in the sector of paper production in Vietnam./.
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